Biomass Pellet Machine Prices & Types in India
- Vivek Kumar
- April 12, 2025
Biomass Pellet Machine Prices & Types in India
Table Of Contents
Introduction to Biomass Pellets and Machines
Biomass pellets are a renewable and sustainable fuel source created by compressing organic materials, primarily agricultural residues. Their significance in India is growing due to the country's increasing energy demands and a strong emphasis on reducing carbon emissions.
Biomass pellet machines are essential pieces of equipment that convert agricultural and forestry waste into these cleaner and more efficient fuel alternatives. As industries and households increasingly seek sustainable alternatives to fossil fuels, the demand for biomass pellets is experiencing rapid growth, further driving the need for efficient pellet production technologies.
India's vast agricultural sector, which generates substantial quantities of residues like rice husks and wheat straw, provides a readily available supply of raw materials for pellet production, positioning the country as a potentially major producer in this sector.
Types of Biomass Pellet Machines in India
The Indian market offers a variety of biomass pellet machines tailored to different scales of operation and specific needs. These can be broadly categorized into small/household, industrial, portable, flat die, and ring die machines.
Small/Household Biomass Pellet Machines
These machines are designed for household or small-scale commercial use, producing limited quantities of pellets suitable for personal consumption or very small businesses. They typically operate on electricity or diesel power. Their compact size and lightweight nature make them particularly suitable for making pellets at home.
The production capacity of these machines generally ranges from 50 to 500 kilograms per hour. The cost of small biomass pellet machines in India falls within the range of INR 50,000 to INR 2,50,000. This type of machine offers an affordable and user-friendly solution for decentralized pellet production, with the choice between electric and diesel models depending on the local availability and cost of power.
Industrial Biomass Pellet Machines
Industrial biomass pellet machines are designed for large-scale biomass fuel production, capable of efficiently processing significant volumes of various raw materials. These machines often feature automated systems to achieve higher productivity. Their production capacity can reach up to 5000 kilograms per hour and even higher.
The cost for industrial biomass pellet machines ranges from INR 5,00,000 to INR 50,00,000. Due to their high capacity, these machines are frequently employed in industrial settings for producing large quantities of pellets intended for commercial or industrial applications, such as supplying fuel to power plants or large heating facilities. The higher investment associated with these machines reflects their enhanced capacity and advanced operational features.
Portable Biomass Pellet Machines
Portable biomass pellet machines offer the advantage of being easily moved and installed, making them suitable for on-site pellet production. These machines typically cost between INR 1,00,000 and INR 5,00,000. Their portability provides flexibility for users who need to produce pellets at different locations, such as farms where agricultural waste is generated or temporary project sites.
The capacity of portable machines generally falls within the small to medium-scale production range.
Flat Die Biomass Pellet Machines
Flat die biomass pellet machines consist of a flat round die, a feeder, and press rollers. They are generally designed for ease of manufacturing and to provide a cost-effective solution for biomass pellet production. These machines are available in various power options, including electric, diesel, PTO (power take-off), and gasoline-powered models. They can process a wide array of raw materials such as sawdust, rice husk, wood chips, bamboo waste, and peanuts.
Flat die machines can be further categorized into biomass pellet mills, which produce fuel pellets, and feed pellet mills, which are used for creating animal feed. Their capacity typically ranges from 100 to 900 kilograms per hour. The price of flat die pellet mills is generally lower compared to ring die pellet mills.
Their simple structure makes them easier to wash, clean, and maintain, and they are often considered more suitable for small-scale production. The availability of different power sources makes them adaptable to various operational environments, including rural areas where electricity access might be limited.
Ring Die Biomass Pellet Machines
Ring die biomass pellet machines feature a cylindrical die with multiple holes and are commonly used for processing materials like logs, sawdust, wood chips, and tree branches. These machines are known for producing denser and smoother biomass pellets due to the high pressure exerted during the pelletizing process. They are considered the preferred choice for processing wood and palm fiber.
Ring die pellet mills are cost-effective for large production volumes due to their longer service life compared to flat die mills. They offer higher production capacities, ranging from 600 to 2000 kilograms per hour and beyond. Often used for large-scale industrial pellet production, ring die machines can have either vertical or horizontal structures.
Vertical ring die mills are particularly suitable for materials that are difficult to bond and shape, such as peanut shells and rice husks. Horizontal ring die mills utilize a feeding auger to introduce material and are effective for a broad range of biomass types. The higher initial cost of ring die machines is often justified by their durability and efficiency in continuous, high-volume operations.
| Feature | Flat Die Pellet Mill | Ring Die Pellet Mill |
|---|---|---|
| Design | Flat die with downward roller pressure | Rotating ring die with internal rollers |
| Capacity | Lower (50 kg/h to 1 TPH) | Higher (1 TPH to 5 TPH+) |
| Power Consumption | Lower but less efficient | Higher but more energy-efficient |
| Pellet Quality & Durability | Medium, may have inconsistencies | High-quality, dense, durable pellets |
| Biomass Compression & Density | Lower compression, soft materials only | High compression, suitable for all biomass |
| Gross Calorific Value (GCV) | Lower energy output | Higher GCV, better combustion efficiency |
| Lubrication System | Manual lubrication, frequent greasing | Automatic pressurized oil lubrication |
| Maintenance & Lifespan | More wear & tear, frequent replacements | Low maintenance, longer lifespan |
| Raw Material Flexibility | Best for softwood, farm waste | Handles hardwood, industrial biomass |
| Automation | Mostly manual or semi-auto | Fully automated, continuous operation |
| Risk of Accidental Shutdown | Higher risk of jamming & breakdowns | Very low risk, efficient operation |
| Cooling System | No built-in cooling | Integrated cooling system |
| Industrial Suitability | Small-scale home & farm use | Best for large-scale industrial use |
| Cost Efficiency (Long-Term) | Lower initial investment, higher maintenance | Higher investment, lower long-term cost |
| Continuous Operation | Limited to smaller batches | Designed for 24/7 operation |
Detailed Specifications of Biomass Pellet Machine Types
Small/Household Biomass Pellet Machines
- Capacity: 50 to 500 kg/h
- Power Consumption: 7.5kW to 30kW (depending on model)
- Suitable Raw Materials: Sawdust, straw, various agricultural wastes
- Key Features: Compact design, ease of operation
Industrial Biomass Pellet Machines
- Capacity: 500 to over 5000 kg/h (some models up to 30 tons per hour)
- Power Consumption: 55 kW to 250 kW and higher
- Suitable Raw Materials: Wood waste, agricultural waste, waste paper, tree sawdust, wheat, straw, rice husk, coconut shells, hard biomass like pine and eucalyptus
- Key Features: Automated feeding systems, temperature regulation, robust construction
Portable Biomass Pellet Machines
- Capacity: 100 to 500 kg/h (typically)
- Power Consumption: Varies based on model
- Suitable Raw Materials: Similar to small and industrial machines
- Key Features: Mobility, ease of installation
Flat Die Biomass Pellet Machines
- Capacity: 100 to 900 kg/h
- Power Consumption: 7.5 kW to 55 kW and higher; diesel-powered models available
- Suitable Raw Materials: Sawdust, rice husk, wood chips, bamboo waste, peanuts, corn stalks, cotton stalks, weeds, materials with low bonding rates
- Key Features: Simple structure, ease of operation, lower power consumption (smaller units), replaceable dies (Φ6 to Φ12mm)
Ring Die Biomass Pellet Machines
- Capacity: 600 to 4000 kg/h and higher (some industrial models up to 30 tons per hour)
- Power Consumption: 90 kW to 250 kW and above
- Suitable Raw Materials: Logs, sawdust, wood chips, tree branches, palm fiber, pine, poplar, eucalyptus, straw, rice husks, peanut shells, bamboo chips, crude fiber materials
- Key Features: High pressure for denser pellets, large-scale production suitability, longer service life, often automated lubrication and cooling systems, pellet sizes typically 6/8/10/12 mm
| Machine Type | Capacity (kg/h) | Power Consumption (kW/HP) | Suitable Raw Materials | Key Features | Typical Cost (INR) |
|---|---|---|---|---|---|
| Small/Household | 50-500 | 7.5-30 kW | Sawdust, straw, agri waste | Compact, easy to use, electric/diesel | 50,000 - 2,50,000 |
| Industrial | 500-5000+ | 55-250+ kW | Wood waste, agri waste, hard woods | Automated, high productivity, robust | 5,00,000 - 50,00,000 |
| Portable | 100-500 | Varies | Depends on model | Mobile, easy to install, on-site production | 1,00,000 - 5,00,000 |
| Flat Die | 100-900 | 7.5-55+ kW / Diesel | Sawdust, rice husk, soft biomass | Simple, low cost, versatile power options | 60,000 - 6,00,000 (varies) |
| Ring Die | 600-4000+ | 90-250+ kW | Wood, palm fiber, hard & soft biomass | High density, large scale, durable, often automated | 1,96,000 - 50,00,000+ (varies) |
Also Read: Top 10 Biomass Energy Companies in India
Price Analysis of Biomass Pellet Machines in India
The price of biomass pellet machines in India is influenced by several factors, including the type and capacity of the machine, the technology and automation involved, the brand and manufacturer, and potential installation and maintenance costs.
Average Price Ranges for Different Types and Capacities
- Small biomass pellet machines: INR 50,000 to INR 2,50,000
- Industrial biomass pellet machines: INR 5,00,000 to INR 50,00,000 (higher capacity plants can exceed INR 30,00,000 or even US$3,000,000)
- Portable biomass pellet machines: INR 1,00,000 to INR 5,00,000
- Flat die pellet machines: Starting around INR 60,000 up to several lakhs
- Ring die pellet machines: INR 1,96,000 to several million INR (imported machines can cost US$18,750.00 to US$28,000.00)
- Complete pellet plant setup: INR 10,00,000 to over INR 1 Crore
| Factor | Description | Impact on Price |
|---|---|---|
| Raw Material Type | Machines designed for specific types of biomass or a wider variety of materials. | Specialized or versatile machines may cost more. |
| Production Capacity | The amount of pellets the machine can produce per hour (kg/h or TPH). | Higher capacity generally leads to higher prices. |
| Technology & Automation | Features such as automatic feeding, lubrication, digital controls, energy efficiency. | More advanced technology and automation increase the price. |
| Brand & Manufacturer | Reputation and reliability of the manufacturer. Origin of the machine (imported vs. local). | Established brands and imported machines typically have higher prices. |
| Installation & Maintenance Costs | Expenses related to setting up the machine and ongoing maintenance requirements. | Higher potential maintenance or complex installation can influence the perceived value and overall cost. |
Applications of Biomass Pellet Machines
Biomass pellet machines find diverse applications across various sectors, contributing to sustainable energy use and waste management.
Residential Heating and Cooking
Small biomass pellet machines are well-suited for producing pellets used for home heating and cooking purposes. Biomass pellets offer a cleaner and more environmentally friendly burning alternative compared to traditional fuels like wood or coal, reducing emissions and improving air quality. This application is particularly relevant for individual households seeking sustainable and cost-effective heating and cooking solutions.
Commercial and Industrial Heating
Industrial biomass pellet machines are essential for producing large quantities of pellets used in commercial and industrial boilers and furnaces for heating purposes. By utilizing biomass pellets, businesses can replace or supplement their use of coal or other fossil fuels in co-firing systems, leading to reduced energy costs and a smaller carbon footprint. The increasing adoption of biomass for industrial heating is driven by both economic benefits and a growing awareness of environmental responsibility.
Power Generation
Biomass pellets serve as a fuel source in power plants for electricity generation. The Indian government's biomass-coal co-firing policy mandates that thermal power plants gradually increase the proportion of biomass pellets mixed with coal. This policy aims to promote the use of renewable energy sources and reduce the reliance on coal, thereby lowering greenhouse gas emissions. The potential for biomass pellets in power generation is substantial.
Animal Feed Production
Flat die pellet mills are commonly used in the agricultural sector to produce animal feed pellets for various livestock, including poultry and cattle. Pelleted feed offers several advantages, such as improved animal nutrition, reduced feed wastage, and easier handling and storage compared to loose feed.
Other Applications
Beyond heating, cooking, and power generation, biomass pellets have other notable applications. They can be used as animal bedding in livestock and poultry farms. Portable pellet machines offer flexibility for on-site processing of agricultural waste. Specialized machines can produce pellets from specific biomass, such as neem, used as organic fertilizers and pest repellents.
Also Read: Top 10 Biomass Energy Companies in India
Leading Manufacturers and Suppliers of Biomass Pellet Machines in India
The biomass pellet machine market in India includes several key manufacturers and suppliers catering to diverse needs and scales of operation.
Biomass Pellet Machine Manufacturers In India
- Gattuwala Energy (Akola, Maharashtra; Delhi)
- Yulong Machine Co., Ltd (Global)
- Satyajit Machineries / SRE Group (Rajkot, Gujarat)
- Sigmatech Engineering (Ahmedabad, Gujarat)
- Fabon Engineering Pvt. Ltd (Nashik, Maharashtra)
- Power Mack Industries (Ahmedabad, Gujarat)
- EMTEX MACHINERY PRIVATE LIMITED (New Delhi)
- Keyul Enterprise (Mumbai, Ahmedabad, etc.)
- Raj Agro Machines
- Prime Tech Machineries
- Agro Solution Industries
- Balwinder Engineer Workshop
- SERVODAY PLANTS & EQUIPMENTS LTD.
- Ecostan India Pvt Ltd.
Biomass Pellet Machine Suppliers in India
Many manufacturers also act as suppliers. Online portals like TradeIndia and ExportersIndia also list numerous suppliers across India. Justdial serves as a directory for dealers and manufacturers.
| Manufacturer/Supplier | Location |
|---|---|
| Gattuwala Energy | Akola, Maharashtra; Delhi |
| Yulong Machine Co., Ltd | (Global) |
| Satyajit Machineries / SRE Group | Rajkot, Gujarat |
| Sigmatech Engineering | Ahmedabad, Gujarat |
| Fabon Engineering Pvt. Ltd | Nashik, Maharashtra |
| Power Mack Industries | Ahmedabad, Gujarat |
| EMTEX MACHINERY PRIVATE LIMITED | New Delhi |
| Keyul Enterprise | Mumbai, Ahmedabad, etc. |
| Agro Solution Industries | Saharanpur, Uttar Pradesh |
| Balwinder Engineer Workshop | Khanna, Punjab |
| SERVODAY PLANTS & EQUIPMENTS LTD. | Jamnagar, Gujarat |
| Ecostan India Pvt Ltd | Ludhiana, Punjab |
Government Subsidies and Schemes for Biomass Pellet Machines in India
The Indian government is actively promoting the adoption of biomass energy through various subsidies and schemes aimed at supporting the establishment of biomass pellet manufacturing plants.
MNRE (Ministry of New and Renewable Energy) Schemes
- Biomass Power & Cogeneration Program: Provides capital subsidies and financial assistance.
- National Biomass Cookstove Program (NBCP): Offers financial assistance up to ₹25 lakh per unit.
- National Bioenergy Programme: Provides CFA of INR 9 Lakh per MTPH (max INR 45 Lakhs) for pellet manufacturing. Applications via BioURJA Portal.
State Government Renewable Energy Policies
- Uttar Pradesh: Incentives provided by UPNEDA.
- Maharashtra, Gujarat, Tamil Nadu: Capital subsidy schemes (20% to 40%).
- Karnataka: Feed-in tariff (FIT) of INR 6.75 per kWh for biomass power.
- Andhra Pradesh and Rajasthan: Performance-based incentives (PBIs).
Subsidies for Farmers and MSMEs
Special financial incentives may cover up to 40% of the total project cost for SMEs and farmers investing in biomass plants.
| Scheme | Implementing Agency | Type of Assistance |
|---|---|---|
| Biomass Power & Cogeneration Program | MNRE | Capital subsidies and financial assistance for setting up biomass plants, including pellet manufacturing units. |
| National Biomass Cookstove Program (NBCP) | MNRE | Revised Central Financial Assistance (CFA) rates, providing support of up to ₹25 lakh per biomass pellet manufacturing unit. |
| National Bioenergy Programme | MNRE | Overall program to boost bio-energy; includes CFA of INR 9 Lakh per MTPH (max INR 45 Lakhs) for pellet manufacturing. |
| State Government Renewable Energy Policies | Various State Agencies (e.g., UPNEDA) | Incentives, capital subsidies (20-40% in some states), feed-in tariffs, performance-based incentives offered by different states. |
| Subsidies for Farmers and MSMEs | Various Agencies | Special incentives for small and medium enterprises and farmers investing in biomass plants, potentially covering up to 40% of the project cost in some cases. |
Also Read: Top 10 Biomass Energy Companies in India
Customer Reviews and Comparisons of Biomass Pellet Machines in India
Customer feedback often emphasizes machine capacity, pellet quality, energy efficiency, durability, safety, price, and after-sales support.
- Gattuwala Energy is known for high-quality, cost-effective machines and strong after-sales support.
- Satyajit Machineries (SRE Group) is praised for user-friendly designs and low production costs.
- Sigmatech Engineering has received positive ratings for their products and service.
- Kamal Engineering is noted for quality machines, raw materials, good service, and affordable prices.
Comparisons often highlight that ring die pellet mills are preferred for industrial-scale production due to efficiency and pellet quality, while flat die pellet mills are seen as more cost-effective for smaller operations and versatile in handling various raw materials.
Installation and Maintenance Costs for Biomass Pellet Machines in India
Setting up a biomass pellet mill involves costs for land, infrastructure, machinery, raw materials, labor, and licensing. Total estimated setup cost can range from INR 50 to 95 Lakhs, and complete plants can cost INR 10,00,000 to over INR 1 Crore. Larger projects can reach US$270,000 or more.
Maintenance costs are crucial for efficient operation and can vary based on equipment quality and servicing frequency. Operating costs, including maintenance, can be around 20% of total production costs, or approximately $5 per ton of pellets produced.
Case Studies of Biomass Pellet Plants in India
The biomass pellets market in India is growing due to government policies and increasing demand for renewable energy. India's agricultural sector provides abundant raw materials. Punjab, Haryana, and Maharashtra are key production states. Government initiatives like the National Bioenergy Mission and biomass-coal co-firing mandate drive market growth.
The "Oorja" stove program sold over 400,000 biomass pellet-based stoves, highlighting demand and supply chain challenges. Techno-economic assessments show the potential of biomass pellets for power generation, reducing carbon emissions. Surplus biomass feedstock is projected to increase, indicating strong potential for the industry.
Conclusion and Recommendations
The biomass pellet machine market in India offers significant opportunities for sustainable energy production. A wide range of machines caters to different needs and budgets. Careful assessment of operational scale, biomass type, and budget is essential for selecting the right machine. Consider installation, maintenance, and operational costs, as well as available government subsidies. Customer feedback emphasizes reliability, efficiency, and after-sales service. Ring die machines suit large-scale industrial use, while flat die machines are economical for smaller operations. Future research could focus on detailed machine comparisons and the economic viability of pellet plants across India.
Also Read: Top 10 Biomass Energy Companies in India